Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

Increased Profits Through Mine-And-Mill Integration Influence Of Discharge Pulp Lifter Design On Slurry Flow In Mills Large Diameter SAG Mills Need Large Diameter Ball Mills - What Are The Issues Modelling And Scale-Up Of High Pressure Grinding Rolls Modelling Approaches And Their Application In Comminution Circuit Design

Mill was ordered but the project was cancelled prior to installation. It is stored at manufacturer warehouses or storage sites. Manufacture and Design Grate discharge Diameter 38′ Length 25'5″ flange-to-flange EGL 22′ Components / Inclusions Feed chutes Discharge grates Steel pulp lifters SAG mill trommel Mill braking system Hydraulic ...

Semi-autogenous grinding mills (SAG mills) are tumbling mills that most commonly have a shell diameter-to-length ratio of around two. With this high aspect ratio, SAG mills generate both thrown and cascading ball-milling actions with shell linings shaped to lift and to throw alloy steel grinding balls of up to 150 mm (6 in.) in diameter. These

SAG MILL DISCHARGE SCREENS-TROMMEL vs. VIBRATING Tony Moon, RTZ ... The diameter of the trommel for the 34-foot mill is 13.5 feet and the screen surface length is almost 13 feet. This gives us about 550 square feet of screen area, for roughly 30,000 tons a day or 1,300 tons an hour. These trommels were

done in a SAG/ball mill circuit with no coarse recycle classification of the SAG mill discharge. The primary grinding mill is an 18 ft. diameter x 9 ft. EGL, 1500 HP variable speed SAG mill and the secondary mill is a 13 ft. diameter x …

The mill, which measures 6.1 m in diameter by 7 m long, is powered by a 3,500-kW drive. • Outokumpu Technology was selected to provide a 32-ft-diameter, 20-ft-long SAG mill with 12,000 kW of installed power to First …

A SAG mill is characterized by its large diameter and short length. It rotates, tumbling its contents violently, causing a breaking action. The mill is lined with wear resistant steel liners which are fitted with lifters to assist with raising the load. The liners are replaced as they wear and the lifting action has degraded.

The coupled DEM + SPH has been used for the prediction of the slurry flow within a SAG mill grinding chamber, flow through the grate and discharge flow along the pulp lifters [36, 37] .

(SAG) mills. In order to optimize this section, the skills to accurately model and understand its underlying mechanisms are required. The literature exposed a clear lack of previous research on the influence and performance of grate/pulp lifter design in AG/SAG mill discharge. The current understanding from

PRI worked closely with the customer to develop a design that would help decrease their downtime on their 34' diameter by 17' long SAG mill. The cone supplied with PRI ceramic Matrix technology lasted over 12 months! This also led to more business at the site with our unique rubber and ceramic molded components.

SAG Mill Discharge Slurry Pumps are the most comprehensive range of Centrifugal Slurry Pumps for use in mining, chemical and general industry applications. It is including Heavy Duty Mill Discharge Slurry Pump, Horizontal Centrifugal Mill Discharge Slurry Pump and SAG Mill Discharge Slurry Pump. They are designed for heavy duty applications such as mill discharge, …

SAG mill power draw models are used in mill design and grinding circuit modelling to predict ... D, mill effective diameter, (m) the nominal diameter inside the liners of the mill. Determined as ... pulp slurry, as measured at the mill discharge.

MATERIAL TRANSPORT IN AG/SAG MILLS Generally the discharge from AG/SAG mills consists of one or both of the following two components: • Slurry – water and finer particles generally smaller than 12mm, and • Pebbles – 20-100mm. The type of grinding circuit and the typical mill discharge are given below in Table 1. The

Pulp Lifters and Cone Discharge of SAG Mills Cone discharge design affect: • Discharge flow capacity (then, mill capacity) • Slurry trajectory • Slurry return from the trunnion • Use of the trommelarea for clasiffication • Excessive wear in preferential areas of the trommel 1 9 8 7 6 5 4 3 2 1 0 1 1 1 2 1 3 1 4 1 6 5

SAG mill discharge ball mill discharge rod mill discharge Ni acid slurry coarse sand coarse tailings phosphate matrix minerals concentrate heavy media dredging bottom/fly ash, lime grinding oil sands mineral sands fine tailings phosphoric acid coal flotation sugar beets process chemical pulp and paper FGD waste water Warman® Horizontal Pump Models

• SAG Mill Vibrating Screen Oversize • Ball Mill Discharge Technique/Equipment Solution − Suspended Electromagnet − Suspended Magnetic Drum − Trunnion Magnet Pebble Crusher Figures 3 and 4 shows the location of a suspended electromagnet over a pebble crusher conveyor. Fig. 1. Cone Crusher Mantle damaged by

Based on the high throughput and coarse grind, AG mills produce coarse grinds often classify mill discharge with screens and trommel. SAG mills grinding media includes some large and hard rocks, filled rate of 9% – 20%. SAG mill grind ores through impact, attrition, abrasion forces.

SAG mill drives (as GMDs) by some operators and principal motor designers/manufacturers until the reasons for known problems in design or manufacturing were better understood and resolved. Accordingly, the latest 40 ft dia. SAG mill is rated at 29 MW and 78% C.S., with a 42 ft dia. mill built but not yet operational. The more recent option

LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the ...

The capacity of the SAG mill is related to lots of factors such as feed size, size distribution, discharge size and grindability, etc., and it should be confirmed according to the actual situation. SM40*14'——means it is a dry mill.

Four vibrating feeders deliver the ore to the SAG Mill feed belt. SAG Mill discharge is pumped to a primary cyclone(s). Underflow from this cyclone is recycled by gravity to the SAG mill feed while the overflow is SAG product, which is transferred to the Ball Mill. A cluster of 4-15" diameter, secondary cyclones classify the SAG ground

Autogenous mills(AG Mill)/ semiautogenous mills(SAG Mill) The CITIC autogenous / semiautogenous mills are utilized to grind run-of-mine rock or primary crusher discharge. The feed size to this mill is limited to the maximum size that can …